12/24/2023 0 Comments Splice connectors![]() Most non-insulated barrel connectors provide a window for a visual inspection of your mechanical crimp (as shown at right).Īnother aspect to consider is the seam of the connector, specifically whether it is butted or brazed. It also typically comes in in transparent or semi-transparent form, which allows for easy inspection of the wire connection once terminated. Nylon is more expensive but has certain advantages: It is a stronger material, more durable in high and low temperature extremes, and more flexible and pliable for crimping. However, it tends to harden or crack at high or low temperatures. Vinyl is the low-cost insulation standard, appropriate for use in many applications and in high and low humidity environments. Others are available in various types of insulating jackets such as vinyl and nylon. Many butt connectors come without an insulating jacket and are a cost-effective way to complete a wide range of automotive electrical wiring projects. Nickel plated steel, a more expensive and less malleable material, is the preferred conductor for high-temperature applications. It is highly conductive, easily crimpable, and anti-corrosive. Relatively inexpensive, tin plated copper works well for many applications. Tin plated copper is the standard conductive material used in a wide range of splice connectors. Even mechanics and technicians new on the job can quickly and easily fit both wire ends into each end of a butt connector and crimp for a secure connection.īutt connectors come with different types of conductors, most commonly copper or steel. A butt connector is simpler, faster, and arguably safer to use. ![]() While soldering has its advantages, the time and cost involved can be prohibitive. In addition, the high heat used in soldering introduces the risk of injury. Here are some basics to help you select and use them.Īt its most basic, a butt splice is a fast, effective way of connecting and securing the ends of two wires without having to solder them. Splice connectors-also commonly known as butt connectors, butt splices, or crimp connectors-have been in use for decades and remain an important component in 12-volt electrical systems.
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